« The Simsmart Optimized Mine VOD software depends on reliable real-time tracking, monitoring and control of hundreds of terminal devices connected to diesel machinery, personnel, sensors, and actuators underground. Simsmart evaluated several different tracking technologies and Newtrax is clearly the most reliable and cost-effective option to fill the gap between existing telecom infrastructure and the requirements of real-time Optimized Mine VOD »- Michel Massé, President of Simsmart

Ventilation currently accounts for 35-50% of an underground mine energy consumption. For large mines, this can represent up to $20-30M per year. Newtrax has partnered with Jannatec Radio Technologies and Simsmart Technologies to develop a groundbreaking optimized ventilation-on-demand system (VOD).

Benefits for underground mines include:

  • 20-50% reduction in ventilation energy costs
  • Improved mine productivity
  • Reduced strain on skilled labor
  • Lowered carbon emissions
  • Improved miner safety

The solution enables optimal energy management of mine ventilation through automated:

  1. Real-time tracking of all diesel equipment and personnel for on-demand ventilation
  2. Real-time monitoring of air flow, air quality, and diesel equipment on/off status
  3. Mine ventilation performance analysis through dynamic modeling & simulation
  4. Real-time solving of the mine ventilation network of air mass flow and heat balance
  5. Real-time control of ventilation equipment for optimal HVAC at lowest cost

Filling the gap between existing telecom infrastructure and the requirements of VOD

Important financial benefits of a real-time optimized VOD system come from the capability to modulate all ventilation components, including auxiliary fans. To enable real-time optimized VOD, mines must deploy infrastructure for pervasive real-time tracking, monitoring and control.

Tracking requirements

TargetsAll diesel machinery and personnel
Precision & AccuracyIn stope X, in drift Y in ramp Z
CoverageMine-wide
Real-timelinessImmediate notification of entry into area
ReliabilityInput to safety-critical process control

SCADA requirements

MonitoringTemperature, gas, air flow, engine status
ControlRegulators, fans, VFDs

These requirements exceed those of standard operations and communications applications and are not met by telecommunications infrastructure deployed in underground mines, be it leaky feeder, Ethernet, Wi-Fi or a mix of these technologies. In particular, diesel machinery and personnel must be continuously monitored and tracked with stope-level precision and safety-critical reliability.

To bridge the gap between the installed infrastructure and the requirements for ventilation on demand, the Newtrax battery-powered wireless mesh network technology is deployed as an extension to existing telecommunication infrastructure to enable three critical upgrades:

  • Real-time tracking of diesel equipment and of personnel with stope-level precision
  • Real-time monitoring of diesel engines and of air quality sensors
  • Reliable detection of vehicles and personnel passing through check points

The Newtrax battery-powered wireless mesh network tracks in real-time the precise location of the machinery for workspace air flow requirement calculation. It optionally reads the air flow and quality instrumentation and transports the signal up to the HMI and the simulation. It carries the fan speed and regulator position set points from the optimizer and HMI to the physical devices.

Data transfer to and from the HMI can use existing leaky feeder, RS-485, or Ethernet/Wi-Fi installed in the mine. The Newtrax networking technology is especially well suited for an hostile environment such as the active face of an underground mines:

  1. Self forming and self healing network protocol ensures installation, extension and maintenance is simple, quick and low cost.
  2. Decentralized architecture enables multiple redundant and resilient linear topology options.
  3. Ad hoc multi-hop communications between nodes are possible without going through central server or a network coordinator.
  4. Industrial-grade Frequency Hopping Spread Spectrum (FHSS) Wireless RF links for range up to 100-400m with 122dB omnidirectional RF link budget, pseudo-random hopping over 64 frequencies, link-level acknowledgements and automatic retries
  5. Use of 902-928 MHz provides better RF propagation than 2.4GHz frequency band
  6. Backhaul to surface over analog leaky feeder or Ethernet/Wi-Fi.

 

Newtrax Extensions

For more details about how Newtrax communication infrastructure can extend a leaky feeder or Ethernet backhaul, see technology comparison:

Newtrax over leaky feeder

Newtrax over ethernet

For more information about our partners

Simsmart Technologies

www.simsmart.com

Jannatec Radio Technologies

www.jannatec.com